After turning the blanks down to 0.5mm more than the finished diameter, I start the sanding process. I like pens with straight barrels because I find them more classy, but more importantly over the years, I find that they sell faster than other variants with fatter grips or big curves.

I start the sanding process with 80 grit sand paper. I work through the grades of sand paper from 80 grit, 120, 180, 240, 320 then 400 grit. In this video I skipped the 180 and 320 grit to save a bit of time.

On the 120, 240 and 400 grit steps, I stop the lathe and sand along the blank to remove the circular sanding patterns that you get from sanding with the lathe on. This is very important on the 240 grit step because is there is any circular sanding patterns left by the 80 grit sandpaper, it will show up on your finished pen.

Its good practice to regularly change the sand paper. I normally change sand paper after about 3 to 4 pens.

Next step – CA finish.